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brainiac/studio

Digital Studio

brainiac/studiobrainiac/studio

Serving Kuwait

Englishالعربية
industries / manufacturing

Manufacturing software that keeps the line running.

For discrete and process manufacturers, contract manufacturers and equipment OEMs. Production tracking, sensor data pipelines, maintenance alerts, and the dashboards that give floor managers a live view before downtime hits.

In short

We build production tracking, sensor data pipelines, maintenance alerts and quality traceability for manufacturers in Saudi Arabia, the UAE, Qatar and Oman, then Europe and Pakistan, integrated with the ERP you already run. We have not shipped an MES; on-premise portals and audit trails transfer from our 1Link work.

Updated November 2026

our approach

A practice, not a sales territory.

Manufacturing software has one non-negotiable: the system must never be the reason the line stops. A UI that freezes during a shift change, an OEE dashboard that's 20 minutes stale, or a maintenance alert that fires after the bearing fails — these are not UX problems. They are production losses. We build with failure modes documented, fallbacks tested, and uptime as a first-class requirement.

We have not shipped an MES, and we say so. What transfers: data pipelines, role-based portals and audit trails from the card-management portal we built for 1Link, deployed on its own infrastructure, and business software built from zero for eHissab in Oman. OPC-UA, MQTT and Modbus are published protocols; we start with a protocol and network assessment with your controls engineers, and nothing touches a PLC without their sign-off.

Plant managers expect live OEE, anomaly detection, and quality traceability that survives an audit. We build to that — fast sensor ingestion, maintenance alerts with enough warning to act on, and the production history your ISO 9001 auditor will ask for.

— who we build for

Sub-verticals.

Discrete manufacturingProcess & batch manufacturingContract manufacturingIndustrial equipment OEMsAutomotive & aerospace suppliersFood & beverage productionPharmaceutical manufacturingBuilding materials & metalsPlastics & packagingTextiles & garments
— problems we solve

Common engagements.

— 01

MES & production execution

Work order management, production scheduling, machine assignment, operator instructions, shift handover, and the live WIP tracking that tells your floor manager where every job is without walking the floor.

— 02

IIoT sensor data pipeline

OPC-UA, MQTT and Modbus data ingestion from PLCs and sensors, normalisation into a unified equipment model, time-series storage, and the edge processing that filters noise before it reaches your analytics database.

— 03

Predictive maintenance

Vibration, temperature and current signature analysis, anomaly detection, remaining-useful-life estimates, and alerts that reach maintenance teams while there is still time to act — with lead time measured in shadow mode, not promised up front.

— 04

OEE dashboards & production analytics

Availability, performance, and quality metrics broken down by machine, line, shift, and product. Live OEE on shop floor displays, with drill-down into stoppage events and the Pareto analysis your continuous improvement team needs.

— 05

Quality management & traceability

Inspection checkpoints, defect capture, SPC (statistical process control) charts, non-conformance workflows, CAPA management, and the full genealogy trace from raw material to finished goods your ISO 9001 or IATF 16949 audit requires.

— 06

Supply chain & inventory visibility

BOM management, raw material tracking, supplier lead time monitoring, safety stock alerts, and the ERP integration (SAP, Oracle, Odoo) that keeps your planning system in sync with what's actually on the floor.

— by market

Manufacturing, market by market.

Gulf — Saudi Arabia, UAE, Qatar, Oman

Saudi Arabia's industrial strategy and the UAE's push to make more locally are bringing new plants online. Products sold in Saudi Arabia need SASO conformity through SABER, food and pharma plants answer to the SFDA, and plants often want production data kept on site.

Spain, Italy, France

Northern Italy's machinery and food producers, Spain's automotive and food plants, and France's aerospace supply chain. GDPR covers workforce data, and buyers increasingly ask for traceability and carbon data across the supply chain.

Pakistan

Textiles, food processing and light engineering, often on older machines without sensors. Retrofitting simple sensors and replacing paper job cards is usually the first step, on a tight budget.

— when not to hire us

When your ERP already has the module.

If your ERP's manufacturing module or an established MES covers your process, configure that — it is cheaper and better supported than a custom build. Hire us for what sits between: shop-floor data your ERP can't collect, dashboards it can't show, and integrations it doesn't have. We don't do controls engineering or PLC programming.

— compliance

Built for regulated work.

Saudi SASO conformity records through SABER
GMP for food and pharma plants (SFDA in Saudi Arabia)
ZATCA FATOORA e-invoicing for Saudi sales
Qatar PDPPL, Saudi PDPL, UAE PDPL and Oman PDPL
ISO 9001 and IATF 16949 traceability records (the certification is your auditor's)
IEC 62443 industrial cybersecurity patterns
GDPR for workforce and OT/IT data (EU)
FDA 21 CFR Part 11 electronic records (US pharma only)
— tech stack

Tools we reach for first.

OPC-UA / MQTT / Modbus
TimescaleDB / InfluxDB
Apache Kafka
Node-RED (edge processing)
AWS IoT Greengrass
Grafana / custom dashboards
faq

Frequently asked.

8 questions answered. Still have one? Reach out.

Yes — through OPC-UA, MQTT and Modbus TCP, with vendor drivers for Siemens S7 or Allen-Bradley where needed. We always start with a protocol assessment: what data is available, at what polling frequency, and what the OT network security constraints are. We don't bridge OT and IT networks without a documented architecture review and your controls engineer's sign-off.

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— this sector

Tell us where it hurts.

We will say honestly whether we have shipped in your sector, what transfers from the ones we have, and where the expensive mistakes usually are.